Product Description

 

Product Name:    
Flexible coupling for connecting fire protection pipes and fittings.

Material:
Ductile cast iron 

Standard: 
UL listed & FM approved
also wen can manufacture different size according to client’s requirement.

Sizes available: 

Nominal size		Pipe O.D.		Working pressure		Dimensions						Bolt size
						∅		L		H
mm	in	mm	in	PSI	Mpa	mm	in	mm	in	mm	in	mm
25	1	33.7	1.327	300	2.07	55.6	2.188	98	3.858	44	1.732	M10*45
32	1 1/4	42.4	1.699	300	2.07	66	2.598	107	4.213	44	1.732	M10*45
40	1 1/2	48.3	1.9	300	2.07	74	2.913	115	4.527	44	1.732	M10*45
50	2	60.3	2.372	300	2.07	84	3.307	124	4.882	44	1.732	M10*55
65	2 1/2	73	2.875	300	2.07	98	3.858	138	5.433	45	1.772	M10*55
65	2 1/2	76.1	3	300	2.07	100	3.937	143	5.63	45	1.772	M10*55
80	3	88.9	3.5	300	2.07	114	4.488	157	6.181	45	1.772	M10*55
100	4	114.3	4.5	300	2.07	140	5.512	187	7.362	50	1.899	M10*65
125	5	139.7	5.5	300	2.07	172	6.771	220	8.661	50	1.899	M12*70
125	5	141.3	5.563	300	2.07	172	6.771	220	8.661	50	1.899	M12*75
150	6	165.1	6.5	300	2.07	197	7.756	252	9.921	51	2.008	M12*75
150	6	168.3	6.625	300	2.07	197	7.756	255	10.039	51	2.008	M12*75
200	8	219.1	8.625	300	2.07	254	10	330	12.992	61	2.405	M16*100
250	10	273	10.75	300	2.07	317	12.48	397.8	15.661	62	2.441	M20*110
300	12	323.9	12.751	300	2.07	370	14.566	457	17.992	60	2.362	M20*120

We can manufacture different size according to your requirement.

About US:
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Can flexible couplings be used in precision motion control systems?

Yes, flexible couplings can be used in precision motion control systems, but careful consideration must be given to their selection and application. Precision motion control systems require high accuracy, repeatability, and minimal backlash. Flexible couplings can play a crucial role in such systems when chosen appropriately and used in the right conditions.

Selection Criteria: When selecting a flexible coupling for a precision motion control system, several key factors should be considered:

• Backlash: Look for couplings with minimal or no backlash to ensure accurate motion transmission and precise positioning.
• Torsional Stiffness: Choose a coupling with sufficient torsional stiffness to minimize torsional deflection and maintain accurate motion control.
• Misalignment Compensation: Ensure the coupling can accommodate the required misalignment without introducing significant variations in motion accuracy.
• Dynamic Performance: Evaluate the coupling’s dynamic behavior under varying speeds and loads to ensure smooth and precise motion control during operation.
• Material and Construction: Consider the material and construction of the coupling to ensure it can withstand the specific environmental conditions and loads of the motion control system.
• Size and Space Constraints: Choose a compact and lightweight coupling that fits within the available space and does not add excessive inertia to the system.

Applications: Flexible couplings are commonly used in precision motion control systems, such as robotics, CNC machines, semiconductor manufacturing equipment, optical systems, and high-precision measurement instruments. They help transmit motion from motors to various components, such as lead screws, spindles, or precision gears, while compensating for misalignments and providing shock and vibration absorption.

Specialized Couplings: For ultra-high precision applications, specialized couplings, such as zero-backlash or torsionally rigid couplings, may be preferred. These couplings are designed to provide precise motion transmission without any play or torsional deflection, making them suitable for demanding motion control tasks.

Installation and Alignment: Proper installation and alignment are critical to achieving optimal performance in precision motion control systems. Precise alignment of the coupling and connected components helps maintain accurate motion transmission and minimizes eccentricities that could impact the system’s precision.

Summary: Flexible couplings can indeed be used in precision motion control systems when chosen and applied correctly. By considering factors like backlash, torsional stiffness, misalignment compensation, and dynamic performance, users can select the right coupling to ensure high accuracy, repeatability, and reliable motion control in their specific application.

How does a flexible coupling accommodate changes in shaft alignment due to thermal expansion?

Flexible couplings are designed to accommodate changes in shaft alignment that occur due to thermal expansion in rotating machinery. When equipment operates at elevated temperatures, the materials used in the shafts and other components expand, causing shifts in the relative positions of the connected shafts. This thermal expansion can lead to misalignment, which, if not addressed, may result in additional stress on the equipment and premature wear.

Flexible couplings employ specific design features that allow them to handle thermal-induced misalignment effectively:

• Flexibility: The primary feature of a flexible coupling is its ability to flex and deform to some extent. This flexibility allows the coupling to absorb small amounts of angular, parallel, and axial misalignment that may result from thermal expansion. As the shafts expand or contract, the flexible coupling compensates for the misalignment, helping to maintain proper alignment between the two shafts.
• Radial Clearance: Some flexible couplings, such as elastomeric couplings, have radial clearance between the coupling’s mating parts. This radial clearance provides additional room for the shafts to move laterally during thermal expansion without creating excessive forces on the coupling or connected equipment.
• Sliding Elements: Certain flexible couplings feature sliding elements that can move relative to each other. This capability allows the coupling to accommodate axial displacement resulting from thermal expansion or other factors.
• Flexible Element Materials: The materials used in the flexible elements of the coupling are chosen for their ability to handle the temperature range experienced in the application. Elastomeric materials, for example, can be selected to withstand high temperatures while still maintaining their flexibility.

It is essential to understand that while flexible couplings can compensate for some degree of thermal-induced misalignment, there are limits to their capabilities. If the thermal expansion exceeds the coupling’s compensating range, additional measures, such as incorporating expansion joints or using specialized couplings designed for greater misalignment compensation, may be necessary.

When selecting a flexible coupling for an application with potential thermal expansion, it is crucial to consider the expected operating temperature range and the level of misalignment that may occur due to thermal effects. Working with coupling manufacturers and consulting coupling catalogs can help in choosing the most suitable coupling type and size for the specific thermal conditions of the machinery.

Can flexible couplings handle misalignment between shafts?

Yes, flexible couplings are specifically designed to handle misalignment between shafts in rotating machinery and mechanical systems. Misalignment can occur due to various factors, including installation errors, thermal expansion, manufacturing tolerances, or shaft deflection during operation.

Flexible couplings offer the ability to compensate for different types of misalignment, including:

• Angular Misalignment: When the shafts are not collinear and have an angular offset, flexible couplings can accommodate this misalignment by flexing or twisting, allowing the two shafts to remain connected while transmitting torque smoothly.
• Parallel Misalignment: Parallel misalignment occurs when the two shafts are not perfectly aligned along their axes. Flexible couplings can adjust to this misalignment, ensuring that the shafts remain connected and capable of transmitting power efficiently.
• Axial Misalignment: Axial misalignment, also known as end float or axial displacement, refers to the relative axial movement of the two shafts. Some flexible coupling designs can accommodate axial misalignment, allowing for slight axial movements without disengaging the coupling.

The ability of flexible couplings to handle misalignment is essential in preventing premature wear and failure of the connected equipment. By compensating for misalignment, flexible couplings reduce the stress on the shafts, bearings, and seals, extending the service life of these components and improving overall system reliability.

It is crucial to select the appropriate type of flexible coupling based on the specific misalignment requirements of the application. Different coupling designs offer varying degrees of misalignment compensation, and the choice depends on factors such as the magnitude and type of misalignment, the torque requirements, and the operating environment.

In summary, flexible couplings play a vital role in handling misalignment between shafts, ensuring efficient power transmission and protecting mechanical systems from the adverse effects of misalignment. Their ability to accommodate misalignment makes them indispensable components in various industrial, automotive, aerospace, and marine applications.

editor by CX 2024-03-03